MANUFACTURING INDUSTRY

Manufacturing Execution System

(Aggregate MES System)

MANUFACTURING INDUSTRY

Customer Profile

Toshiba/Carrier

Toshiba/Carrier is a global partnership between two leaders in the air conditioning, heating and refrigeration industry. The company offers innovative and energy-efficient HVAC (Heating, Ventilation, Air Conditioning) solutions for residential, commercial and industrial customers. By combining Toshiba's technology with Carrier's expertise, the company delivers high-quality products and services that excel in reliability, efficiency and environmental care. The company operates in the international market, promoting sustainable development and user comfort.

Key information about the project

Customer's problem and challenges

The problem was an inefficient system. Each piece of software used a separate database, which led to:

contradictory information,

problematic data management,

Lack of expansion and scaling of the system.

Key stages of project implementation

Analysis of the existing state and collection of detailed requirements,

Constant cooperation with Toshiba's team and shop floor employees,

The launch of the 1:1 version, which replaced the old system without disrupting factory operations,

Implementation of new functionalities according to the client's demand.

Purpose of the project

Develop and implement an integrated MES system that:

will enable continuity of factory operations, even during migration to a new system,

Will be compatible with existing software and factory hardware,

It will meet the customer's specific requirements, including:

Monitoring the correctness of production in real time,

integration with code scanners QR,

Automatic assignment of documents to production units,

Repair handling and reporting.

Results

Creation and implementation of Manufacturing Execution System (MES),enabled the client to achieve its goals:

replace existing, distributed systems with a single, centralized software,

Maintain production continuity without delays,

Improve the production process by eliminating identified problems,

automate key activities and processes, increasing factory efficiency.

Business effects and benefits

Full control over the production process in real time,

Increasing efficiency and eliminating errors,

Integration with existing tools,

scalability and flexibility of the new solution

Summary

The implementation of the project for Toshiba/Carrier is an example of how the right approach, analysis and cooperation with the customer allow us to create a solution that brings real business benefits and improves the daily operation of the company.

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